OPN June 1990
Cover Story
Optical fabrication and testing: a historical review

Daniel Malacara
Optical fabrication and testing techniques are more
than two thousand years old. It was discovered in
1927 that as far back as 1600 B.C., crystal magnifier lenses
were made in Crete. Spectacles were invented around the
year 1260. The... more>>
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Aspheric polishing with a stressed lap
H.M. Martin
The 1990s will see the construction of six to eight optical telescopes with effective diameters in the range 6.5 m
to 16m, all larger than any existing telescope. The huge increases in light-gathering power have come about only
through innovative mirror and telescope designs, for gravity
does not allow a simple scaling up of existing 4-m-class
telescopes. Thus, three new primary mirror concepts are
being pursued vigorously: the segmented mirror of the
10m Keck Telescope,1 which consists of 36 thin 1.8-m
segments of solid low-expansion glass ceramic; monolithic thin meniscus mirrors of the same material for the European Southern Observatory's 4
x 8.2-m Very Large Telescope2 and
the 7.5 m Japanese National Large
Telescope; and spin-cast borosilicate honeycomb mirrors up to 8 m in diameter for three projects involving the University of Arizona and two U.S. national telescope projects. more>>
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Automated grinding
Leland G. Atkinson III
Automated manufacturing processes have been the
dream of production engineers for many years. In
some fields—such as metal fabrication and automated assembly—
the dream has become not just a reality, but a way
of life. The optical sciences were quick to make use of
computer technology when it was first available to perform
the laborious ray trace calculations required in lens design.
Only recently, however, have there been serious attempts
to harness the computer aided manufacturing technologies
for use in production optics shops to improve the American
optical fabrication industry. more>>
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Diamond machining
Stephen C. Hobert
The removal of material from a substrate using a single
crystal natural diamond cutting tool has been experimented
with in the United States for over 4 0 years.
However, the most significant advances in this technology
have taken place in the last decade. Today, single point
diamond turning is recognized as a well established, cost
effective, and repeatable manufacturing process. A wide
variety of optical components, as well as mechanical components
requiring micro-inch dimensional tolerances, are
produced through single point diamond turning. more>>
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Don't add more bureaucracy to standards, government told
Robert E. Parks
Recently I was asked how one can specify the cleanliness
level of a surface. After some thought, I had to admit
I could not answer the question. It is almost as difficult as
defining what a surface is. However, I may be able to shed
a little light on the kinds of dirt one is likely to find on
optical surfaces and ways to remove it. more>>
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International optical standards
Robert E. Parks
In 1979, the International Standards Organization (ISO)
formed a technical committee (TC172) to work on
international standards for optics and optical instruments.
As part of the committee's work, an optical drawing
standard was developed and will be published in draft form
before the end of the year. Because all the countries that
have large optical industries are participating in writing
these standards and the various delegations have reached a
general consensus, it can be assumed that the standard will
be adopted worldwide shortly after it is published in final
form. more>>
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Kitchen chromatography
Susan Houde-Walter
Most primary school kids are taught that white light can be dispersed into a spectrum and that light of any spectral color can be synthesized by combining various intensities of red, blue, and green light. However, when kids mix paints they see that red paint mixed with green paint is not yellow; rather, it's olive-drab or brown. more>>
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Testing aspheric surfaces
John E. Greivenkamp
Advances in aspheric optical fabrication techniques are placing ever-increasing demands on the systems used to test these optics. With techniques such as single-point diamond turning and computer-controlled grinding and polishing, it is now possible to produce aspheric surfaces that cannot be easily or economically tested. And a surface that has not been properly tested is not really finished. Testing can be a substantial portion of the cost of producing an asphere. more>>
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Why measure MTF?
Peter T. Carellas and Stephen D. Fantone
Modulation Transfer Function (MTF) has been associated with measurement of performance of optical systems from the initial introduction of linear system analysis to this field. As the demand for higher quality, higher resolution optical systems has become prevalent, both designers and metrology scientists have begun investigating MTF as a mutual mode of quantifying the performance of optical systems. This article identifies the reasons for specification and measurement of MTF as a system characterization tool. more>>